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Zega Pro Pannier System, Special Set, Triumph Tiger 800

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Part Number: 420-57XX
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Touratech ZEGA PRO Pannier System

This 'Special Set' features a cutout for the exhaust on the Triumph Tiger 800 to allow two 38 Liter or 45 Liter cases to be mounted evenly and closer to the motorcycle. The cutout uses about 5 Liters of capacity making the exhaust side about 40 Liters.

**Please note that this system does not fit with the stock exhaust. A smaller aftermarket slip-on or modification to the stock heat shield is needed.

The legendary ZEGA panniers have provided secure dry storage for adventure riders the world over. The engineers at Touratech have retained the proven mounting design and rugged construction while enhancing the looks and features for the next generation ZEGA PRO. For starters, the ZEGA PRO features a revolutionary dual purpose latch that also functions as a hinge and is available with optional key locks.

The body and removable lid feature rounded lines with rugged corner protection that is easily replaceable. Low profile anchor loops provide a flat surface that makes the pannier a good seat at the campfire. Crafted with 1.5mm aluminum and welded/stainless steel rivet construction these sturdy travel companions are available in 31, 38 and 45 liter sizes. The worlds best adventure panniers just got better with the ZEGA PRO.

  • Larger capacity with 31, 38 and 45 liter sizes
  • Dual function latch hinges for quick access or releases completely for lid removal
  • Replaceable corner protection
  • Low profile anchor loops
  • Made from 1.5mm aluminum with welded and stainless steel rivet construction
  • Available in classic bare aluminum or silver or black hard anodized finish
  • Bottle carriers, seat pads, inner bags and many other accessories available
  • Quick install locks available
  • 100% Made in Germany



Technical Specs and Engineering Details:

Structure: The Touratech mounting system is the strongest in the industry with German-built 18mm diameter steel tube racks with 2mm thick sidewalls that form a rectangular "hoop" on both sides of the bike to support the panniers. The Innovative cross-braced rack system bolts directly to the motorcycle sub-frame transferring the pannier load directly to the bikes chassis. Mounting systems from other manufacturers emphasize a "minimalist" look when the boxes are off the bike. The sacrifice, inherent with those designs, is the compromised safety and reliability that often results in critical failures.

Quick Removal: Touratech Zega Pro panniers attach to the steel mounting racks using heavy-duty composite and steel mounting brackets in four locations. This design offers a very secure fitting and can be quickly released to take the boxes off.

Waterproof: All Touratech panniers have a deep groove aluminum interface with silicone seal. This provides dust proof and waterproof storage even in driving rain and water crossings. Some pannier makers cut corners with a plastic interface between the lid and box. This creates a weak link and often results in breakage and water intrusion.

Dual function latch: This latch will function as release or hinge. It allows quick access by releasing one side while the other functions as a hinge. Release both latches for complete lid removal for easy packing or lid use as a utility tray for camping.

Security: A spring loaded safety latch ensures that the lid stays closed and its discrete location enhances security. Optional keyed locks completely secure the boxes and are quick and easy to install.

Dimensions: Available in 31, 38 and 45 liter sizes. All Zega Pro panniers are 17 long and 15.5 high. The width dimension varies depending on volume. The high ground clearance of the boxes allow you to negotiate sections of deep sand or ruts. The high ground clearance also helps with cornering at speed.
  • 38L set installed width: approx 37.5"
  • 45L set installed width: approx 40.5"
  • Does not fit with stock exhaust pipe

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